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Prototype Fabrication

Professional Prototype Manufacturer

Prototype manufacturing is a critical link in the product design process, providing a reliable physical basis to ensure the feasibility of product design and prepare the product for trial production. It is also an essential step conducted before mass production to test product functions and verify that product performance and various indicators meet customer requirements, directly influencing the product's profitability after its market launch.

To reduce development costs, help customers accurately seize the product market window of opportunity, and accelerate product launch, our prototype manufacturing services adhere to the optimization principle of integrating design, production, and functional testing. Starting from the initial PCB (Printed Circuit Board) design phase, we incorporate functional simulation and testing concepts, minimizing the extended timeline and additional costs caused by rework in subsequent development and manufacturing processes to maximize benefits for our customers.

Professional Prototype Manufacturer

Number of Layers1-20 Layers
HDI Structure1-2 Stages (for HDI PCBs)Mechanical Blind/Buried Vias or Laser Blind/Buried Vias (Platable Hole Filling Available)
Substrate Type

Shengyi: Tg140/Tg150/Tg180; 

Jiantao: Tg130/Tg150/Tg170


Surface FinishLead/Lead-Free Hot Air Solder Leveling (HASL), lmmersion Gold, OSP
Board Thickness Range0.6-2.5mm

Standard Board Thickness: 0.6/0.8/1.0/1.2/1.6/2.0/2.5mm; 

For mass production, the maximum processable board thickness is 3.0mm

Board Thickness Tolerance

T≥1.0mm±10%

T<1.0mm±0.1mm


Laser Drill Hole Range
Applicable to blind via boards, tolerance for laser vias is ±0.01mm
Mechanical Drill Hole Range0.15-6.35mm

Minimum drill hole diameter: 0.15mm; maximum drill bit size: 6.35mm; 

holeslarger than 6.35mm require additional processing

Minimum Metal Slot0.45mmTolerance for slotted hole diameter: ±0.1mm
Minimum Non-Metal Slot0.8mmMinimum routing bit size: 0.8mm
Drill Hole Aspect Ratio10:1For a 0.2mm hole, the maximum processable board thickness is 2.0mm

Hole Position Tolerance

≤0.075mm


Hole Diameter Tolerance

PTH

NPTH

±0.075mm

±0.05mm

Hole DiameterTolerance for Metalized Holes

Hole Diameter Tolerance for Non-Metalized Holes

Minimum Inner-Layer Line Width/Space

0.50z

3/3mil

PCBA Processing Equipment

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PCB Copying

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PCB Copying

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PCB Manufacturing

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Our Services

A rigorous quality control system ensures a 100% qualified rate of outgoing products.

We provide cloning services for single-layer, double-layer, and multi-layer PCBs (up to 32 layers). We are capable of cloning high-difficulty PCBs such as various blind and buried via PCBs. Based on the intact prototype board or sample machine provided, we can achieve one-time cloning success and guarantee 100% consistency with the original PCB circuit.

Advanced automated production equipment and precision testing equipment

We provide cloning services for single-layer, double-layer, and multi-layer PCBs (up to 32 layers). We are capable of cloning high-difficulty PCBs such as various blind and buried via PCBs. Based on the intact prototype board or sample machine provided, we can achieve one-time cloning success and guarantee 100% consistency with the original PCB circuit.

Industry-leading multi-layer circuit board processing and manufacturing technology

We provide cloning services for single-layer, double-layer, and multi-layer PCBs (up to 32 layers). We are capable of cloning high-difficulty PCBs such as various blind and buried via PCBs. Based on the intact prototype board or sample machine provided, we can achieve one-time cloning success and guarantee 100% consistency with the original PCB circuit.

Procuring top-tier raw materials to create high-precision multi-layer PCBs for you

We provide cloning services for single-layer, double-layer, and multi-layer PCBs (up to 32 layers). We are capable of cloning high-difficulty PCBs such as various blind and buried via PCBs. Based on the intact prototype board or sample machine provided, we can achieve one-time cloning success and guarantee 100% consistency with the original PCB circuit.

Our Advantages

Provide Diversified Customization Services

We have a professional process team of over 20 members and a quality assurance team of over 30 members, ensuring the realization of product functions. In case there is any quality issue with the product after you receive it, we will compensate you for the losses in accordance with the regulations, ensuring zero risk for customers.

6-Axis High-Speed Drilling Machine

Mass production is available. For small-batch production and sample making with the dual-axis high-speed drilling machine: Lead time: 2-4 days; Minimum hole diameter: 0.2mm; Automatic drill bit detection; Precision: ±0.005mm.

Automatic PTH Copper Deposition and Desmear Integrated Line

Imported high-molecular copper deposition chemicals are adopted, with a backlight level >9.5; it eliminates issues such as via defects, solder balling in holes, and airholes; VCP horizontal electroplating is applied, with throwing power and covering power>95%

High-Reliability Physical Laboratory and Chemical Laboratory

It includes high-precision copper thickness testing, ion contamination testing, tensile testing, X-STRATA tin thickness testing, etc.

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PCB Copy Board Service Scope (1-layer — 30-layer)